I-Bakery Margarine Production Line

I-Bakery Margarine Production Line

Ividiyo Yokukhiqiza:https://www.youtube.com/watch?v=3cSJknMaYd8

Indawo yokubhaka umugqa wokukhiqiza imajarinikuhilela izigaba eziningana zokuguqula izinto zokusetshenziswa zibe umkhiqizo wamafutha osakazekayo, ofakwe emulsified. Ngezansi ukubuka konke kwezingxenye ezibalulekile nezinqubo emugqeni wokukhiqiza imajarini ojwayelekile:

1. Ukulungiselela Impahla Engavuthiwe

Ukuxutshwa Kwamafutha NamafuthaAmafutha emifino (isundu, ubhontshisi wesoya, ubhekilanga, i-rapeseed) ayahluzwa, afakwe i-bleach, futhi akhishwe iphunga (RBD). Amafutha aqinile (njenge-palm stearin) angase engezwe ukuze akhiwe.

• I-Aqueous Phase Mixing- Amanzi, usawoti, ama-emulsifiers (i-lecithin, i-mono/diglycerides), izilondolozi (i-potassium sorbate), nama-flavour.

2. Emulsification

Izigaba zikawoyela namanzi zixutshwa ku-anithangi le-emulsificationnge-high-shear agitators ukuze enze i-pre-emulsion ezinzile (amanzi-ngamafutha).

Isilinganiso esijwayelekile: Amafutha angama-80%, isigaba samanzi esingu-20% (singahluka ngokusabalala kwamafutha aphansi).

3. I-Pasteurization (Ukwelashwa Kokushisa)

• I-emulsion iyashiswa~70–80°Cendaweni yokushisa ipuleti ukuze kubulawe amagciwane kanye nokuqinisekisa ukufana.

4. Ukupholisa kanye neCrystallization (Uhlelo LweVotator)

Imajarini idlula ku-aisishintshi sokushisa esikliwe (SSHE)nomaumvoti, lapho ipholiswa khona ngokushesha ukuze ifake i-fat crystallization:

• Iyunithi (Isilinda Ukupholisa): Supercooling kuya4–10°Cyakha amakristalu amafutha amancane.
• Iyunithi B (Iphinikhodi): Ukusebenza ukuxuba kuqinisekisa ukuthungwa okubushelelezi kanye nepulasitiki.
• Ishubhu yokuphumula (C Unit): Ivumela ukuzinza kwekristalu.

5. Ukupakisha

• Imishini yokugcwalisa imajarinihlukanise imajarini ibe amabhavu, ama-wrappers (wemajarini yezinti), noma izitsha eziyinqwaba.
• Ukulebula nokubhala ikhodi: Imininingwane yomkhiqizo nezinombolo zeqoqo ziphrintiwe.

6. Ukuhlola Ukulawulwa Kwekhwalithi

• Ukwakheka Nokusabalalisa(i-penetrometry).
• I-Melting Point(ukuqinisekisa ukuzinza ezingeni lokushisa legumbi).
• Ukuphepha Kwe-Microbial(inani eliphelele lamapuleti, imvubelo/isikhunta).

Impahla Ebalulekile Kulayini WeMargarine

Izinhlobo ZeMargarine Ekhiqizwayo

• I-Puff Pastry Margarine: Ipulasitiki ephezulu, isakhiwo esinezingqimba
• I-Cake Margarine: I-creamy, izakhiwo ezinhle zokungenisa umoya
• I-Roll-in Margarine: Indawo ephezulu yokuncibilika ukuze i-lamination
• Imajarini ye-Bakery yenhloso yonke: Ibhalansiswe ezinhlelweni ezihlukahlukene

Izinguquko Ezithuthukile

• IMargarine Yamahhala: Isebenzisa amafutha e-inter-esterified esikhundleni se-hydrogenation eyingxenye.
• IMargarine Esekelwe Esitshalweni: Izithako zamahhala zobisi (ezimakethe ze-vegan).