Ulayini Wokukhiqiza Wokufinyeza Okuncane
Ulayini Wokukhiqiza Wokufinyeza Okuncane
Ulayini Wokukhiqiza Wokufinyeza Okuncane
Ividiyo yesisetshenziswa:https://www.youtube.com/watch?v=X-eQlbwOyjQ
A umugqa wokukhiqiza wokunciphisa ngezikali ezincane or ulayini wokukhiqiza ofinyeziwe ofakwe kwi-skidiwuhlelo oluhlangene, olumodelayo, noluhlanganiswe ngaphambilini olwakhelwe ukukhiqizwa kwezimboni zokufushanisa (amafutha angaqinile asetshenziswa ekubhakeni, ekuthoseni nasekucubunguleni ukudla). Lezi zinhlelo ezifakwe eqhweni zilungele ukusebenza kahle kwesikhala, ukufakwa ngokushesha, nokuhamba, okuzenza zifanelekele izitshalo ezikhiqiza ukudla eziphakathi nendawo nezinkulu.
Izingxenye Ezibalulekile Zolayini Wokukhiqiza Owenyuswe Nge-Skid
1. Ukuphatha Izithako & Ukulungiselela
²Amathangi Okugcina Amafutha/Amafutha (amafutha awuketshezi njengesundu, ubhontshisi wesoya, noma amafutha e-hydrogenated)
²I-Metering & Blending System - Ixuba ngokunembile amafutha nezithasiselo (ama-emulsifiers, ama-antioxidants, noma ama-flavorings).
²Amathangi Okushisisa/Ancibilikisa - Iqinisekisa ukuthi uwoyela usemazingeni okushisa afanele ukuze acutshungulwe.
2. I-Hydrogenation (Inketho, Ye-Hydrogenated Shortening)
²I-Hydrogenation Reactor - Iguqula uwoyela owuketshezi ube amafutha angaqinile kusetshenziswa igesi ye-hydrogen kanye ne-nickel catalyst.
²Uhlelo Lokuphatha Igesi - Ilawula ukugeleza kwe-hydrogen nokucindezela.
²Ukuhlunga kwe-Post-Hydrogenation - Kususa izinsalela ze-catalyst.
3. Emulsification & Ukuxuba
²I-High-Shear Mixer/Emulsifier - Iqinisekisa ukuthungwa okufanayo nokuvumelana.
²I-Scraped Surface Heat Exchanger (SSHE) - Ipholisa futhi icwebezele ukufushaniswa kwepulasitiki.
4. Crystallization & Tempering
²I-Crystallization Unit - Ilawula ukwakheka kwekristalu yamafutha kokuthungwa okufunayo (amakristalu e-β noma β').
²Amathangi Okufudumeza - Kuzinzisa ukufushaniswa ngaphambi kokupakisha.
5. Ukuqeda Iphunga (Okwenzela I-Flavour Emaphakathi)
²I-Deodorizer (I-Steam Stripping) - Isusa ama-flavour namaphunga ngaphansi kwe-vacuum.
6. Ukupakisha & Isitoreji
²I-Pumping & Filling System - Ngenqwaba (izigubhu, ama-tote) noma amaphakheji okuthengisa (amashubhu, amabhokisi).
²Umhubhe Wokupholisa - Uqinisa ukufinyeza okupakishiwe ngaphambi kokugcinwa.
Izinzuzo Zolayini Wokufinyeza Esikalini Esincane /Olayini Abafinyeziwe Abakhwezwayo
²I-Modular & Compact- Ihlanganiswe kusengaphambili ukuze ifakwe kalula futhi ithuthwe.
²Ukuthunyelwa Okusheshayo- Isikhathi esincishisiwe sokusetha uma siqhathaniswa nemigqa emisiwe yendabuko.
²Yenza ngokwezifiso- Ilungiselelwa izinhlobo ezahlukene zokufinyeza (inhloso yonke, indawo yokubhaka, ukuthosa).
²Umklamo Ohlanzekile- Yenziwe ngensimbi engagqwali yezinga lokudla (SS304/SS316).
²Eyonga Amandla- Amasistimu wokushisisa/okupholisa athuthukisiwe anciphisa ukusetshenziswa kwamandla.
Izinhlobo Zokufinyeza Okukhiqiziwe
²Ukunciphisa Inhloso Yonke (ukubhaka, ukuthosa)
²I-Bakery Shortening (amakhekhe, amakhekhe, amabhisikidi)
²I-Non-Hydrogenated Shortening (izinye izindlela ezingenawo amafutha)
²Okufushane Okukhethekile (ukuzinza okuphezulu, okufakwe emulsified, noma okuhlukile okunambithekayo)
Izinketho Zekhono Lokukhiqiza
Isikali | Amandla | Ifanele |
Isikali Esincane | 100-200kg/h | Ama-startups, amabhikawozi amancane, ukwakheka kweresiphi |
Isikali Esimaphakathi | 500-2000kg/h | Amaphrosesa okudla aphakathi nendawo |
Isikali Esikhulu | 3-10tons/h | Abakhiqizi abakhulu bezimboni |
Okucatshangelwayo Lapho Ukhetha Ulayini Okhwezwa Nge-Skid
²Uhlobo Lwezinto Eziluhlaza (amafutha esundu, uwoyela wesoya, amafutha e-hydrogenated)
²Izidingo Zomkhiqizo Wokugcina (ukwakheka, indawo encibilikayo, okuqukethwe kwamafutha angaphezulu)
²Ileveli Yokuzenzakalela (i-manual, i-semi-auto, noma isilawuli se-PLC esizenzakalelayo ngokuphelele)
²Ukuthobela Ukulawula (i-FDA, i-EU, i-Halal, izitifiketi ze-Kosher)
²Ukusekela Ngemva Kokuthengisa (ukulungiswa, ukutholakala kwezingxenye ezisele)
Isiphetho
Aulayini wokukhiqiza ofinyeziwe ofakwe kwi-skidinikeza isixazululo esivumelana nezimo, esisebenzayo, futhi esingabizi kakhulu sokukhiqiza ukufinyeza kwekhwalithi ephezulu. Ilungele abakhiqizi bokudla abafuna isistimu engakala, ye-plug-and-play enesikhathi esincane sokufakwa.