I-Super Votator ku-Butter Production & Margarine Production
Umsebenzi & Inzuzo ye-Super Votator
Iqhaza Ekukhiqizeni Ibhotela
Ibhotela i-emulsion yamanzi ngamafutha (~80% fat) edinga ukupholisa okulawulwayo kanye nokucwebezela kwekristalu ukuze uthole ukuthungwa okuphelele nokusabalala.
Izinhlelo zokusebenza ezibalulekile:
Ukupholisa Okusheshayo & I-Crystallization Yamafutha
Umvoti upholisa ngokushesha ukhilimu noma ibhotela elincibilikisiwe ukusuka ku-~40°C ukuya10–15°C, ukukhuthaza ukwakheka kweβ' amakristalu(amakristalu amafutha amancane, azinzile aqinisekisa ukuthungwa okubushelelezi).
I-shear ephezulu ivimbela ukwakheka kwekristalu enkulu, igwema ukuhlaza.
Ukusebenza/Ukubhala
Amanye amasistimu ahlanganisa umvoti neisisebenzi se-pinnoma iyunithi yokuxova ukuze kuthuthukiswe ukuthungwa kwebhotela, ukuthuthukisa ukusabalala nokuzwakala komlomo.
Ukucubungula Okuqhubekayo
Ngokungafani nokucutshungulwa kwenqwaba evamile, abavoti bayakuvumelaukukhiqizwa okuqhubekayo ngesivinini esiphezulu, ukwandisa ukusebenza kahle nokuvumelana.
Izinzuzo Ngaphezu Kwezindlela Zomdabu:
Ukupholisa okusheshayo→ Ukulawulwa okungcono kwesakhiwo sekristalu
Ukuhlukaniswa kwamafutha okwehlisiwe→ Umkhiqizo ofanayo owengeziwe
Ukusebenza okuphezulu→ Ifanele ukukhiqizwa kwezimboni
Iqhaza Ekukhiqizweni KweMargarine
Imajarini (i-emulsion yamafutha emanzini, ngokuvamile esekelwe ezitshalweni) ithembele kakhulu kubavoti ekwakheni amafutha kanye nokusimamisa ama-emulsion.
Izinhlelo zokusebenza ezibalulekile:
Ukupholisa kwe-Emulsion & Crystallization
Ingxube kawoyela (isb., isundu, ubhontshisi wesoya, noma uwoyela kabhekilanga) ifakwa i-hydrogen noma ifakwe intshisekelo ukuze kuzuzwe iphrofayili yokuncibilika oyifunayo.
Umvoti upholisa ngokushesha i-emulsion (~45°C →5–20°C) ngaphansi kokugunda okuphezulu, ukwakhaβ' amakristalu(ilungele ukushelela, ngokungafani namakristalu ka-β, abangela ubuhlabathi).
Ipulasitiki Nokulawula Ukusabalala
Iyalungisaizinga lokupholisa, amandla okugunda, nokucindezelailungisa ubulukhuni, iyenze ifanele ukusetshenziswa okuhlukahlukene (isib. imajarini yetafula vs. imajarini yasebhikawozi).
Izinhlobo Ezingamafutha Aphansi Nezobisi
Abavoti abakhulu basiza ukuzinzisa ama-emulsions wamanzi-ngamafutha ngaphakathiukusabalala kwamafutha aphansi(amafutha angama-40-60%) ngokuqinisekisa ikristalu efanele nokuvimbela ukuhlukaniswa kwesigaba.
Izinzuzo ekukhiqizweni kweMargarine:
Ivimbela amakristalu amaholo→ Ukuthungwa okubushelelezi
Inika amandla ukwakheka okuguquguqukayo(okusekelwe ezitshalweni, ku-trans-fat-free, njll.)
Ithuthukisa ukuzinza kwempilo yeshelufungokuthuthukisa inethiwekhi yekristalu yamafutha
Izinzuzo zobuchwepheshe zama-Super Votators
Isici | Zuza |
Ukukhuhla okuphezulu kwe-shear | Ivimbela ukungcoliswa, iqinisekisa ukudluliswa kokushisa okufanayo |
Ukulawula izinga lokushisa okunembile | Ithuthukisa ukuqina kwamafutha (β' vs. β) |
Ukumelana nengcindezi (kufika ku-40 bar) | Iphatha amafutha e-viscous ngaphandle kokuhlukana |
Ukusebenza okuqhubekayo | Ukusebenza okuphezulu kunokucubungula inqwaba |
Umklamo wokuzihlanza | Yehlisa isikhathi sokuphumula sokulungiswa |
Izibonelo Zemboni
Ukukhiqizwa Kwebhotela:
I-APV, i-Gerstenberg Schröder, i-Alfa Laval ne-Shiputec ihlinzeka ngamavoti emigqeni eqhubekayo yokwenza ibhotela.
Imajarini/Ukusabalala:
Isetshenziswe kuimajarini esekwe ezitshalweni(isb, eyenziwe namafutha esundu noma kakhukhunathi) ukulingisa indlela yokuncibilika kwebhotela lobisi.
Ukucatshangelwa Okubalulekile Kokuthuthukisa
Izinga lokupholisa namandla okugundakufanele ilungiswe ngokusekelwe ekwakhiweni kwamafutha.
Ama-scrapers agugilenciphisa ukusebenza kahle → Ukugcinwa njalo kubalulekile.
Izilungiselelo zokucindezelakuthinta ukuzinza kwe-emulsion (ikakhulukazi ekusakazeni kwamafutha aphansi).
Isiphetho
Abavoti abakhulukudingekileekukhiqizeni ibhotela nemajarini yesimanje, okwenza:
Ukucubungula okusheshayo, okuqhubekayo
Ukulawula ukuthungwa okuphezulu(akukho okusanhlamvu, ukusakazeka okuhle)
Ukuvumelana nezimo kokwenziwa kobisi nezitshalo
Ngokulungiselela ukupholisa nokucwebezela, baqinisekisa ikhwalithi engaguquki emikhiqizweni enamafutha amaningi ngenkathi behlangabezana nezidingo zesikali sezimboni.
Izinsiza Ezengeziwe
A) Imibhalo yokuqala:
I-Scraped Surface Heat Exchangers, Ukubuyekezwa Okubalulekile Kwesayensi Yokudla Nokudla Okunomsoco,Umqulu 46, Ukukhishwa Kwesi-3
U-Chetan S. Rao noRichard W. Hartel
Landa izingcaphunohttps://www.tandfonline.com/doi/abs/10.1080/10408390500315561
B) Imibhalo yokuqala:
Ama-Margarines, i-ULLMANN'S Encyclopedia of Industrial Chemistry, i-Wiley Online Library.
U-Ian P. Freeman, u-Sergey M. Melnikov
Landa izingcaphuno:https://onlinelibrary.wiley.com/doi/abs/10.1002/14356007.a16_145.pub2
C) Uchungechunge lwe-SPV Imikhiqizo yokuncintisana efanayo:
I-SPX Votator® II I-Scraped Surface Heat Exchangers
www.SPXflow.com
Vakashela Isixhumanisi:https://www.spxflow.com/products/brand?types=heat-exchanger&brand=waukesha-cherry-burrell
D) Uchungechunge lwe-SPA nochungechunge lwe-SPV Imikhiqizo yokuncintisana efanayo:
I-Scraped Surface Heat Exchangers
www.alfalaval.com
Vakashela Isixhumanisi:https://www.alfalaval.com/products/heat-transfer/scraped-surface-heat-exchangers/scraped-surface-heat-exchangers/
E) Uchungechunge lwe-SPT Imikhiqizo efanayo yokuncintisana:
I-Terlotherm® Iziguquli Zokushisa Zokushisa Eziklitshiwe
www.proxes.com
Vakashela Isixhumanisi:https://www.proxes.com/en/products/machine-families/heat-exchangers#data351
F) Uchungechunge lwe-SPSV Imikhiqizo yokuncintisana efanayo:
I-Perfector® Scraped Surface Heat Exchangers
www.gerstenbergs.com/
Vakashela Isixhumanisi:https://gerstenbergs.com/polaron-scraped-surface-heat-exchanger
G) Uchungechunge lwe-SPSV Imikhiqizo yokuncintisana efanayo:
I-Ronothor® Iziguquli Zokushisa Zokushisa Eziklitshiwe
www.ro-no.com
Vakashela Isixhumanisi:https://ro-no.com/en/products/ronothor/
H) Uchungechunge lwe-SPSV Imikhiqizo yokuncintisana efanayo:
I-Chemetator® Iziguquli Zokushisa Zokushisa Eziklitshiwe
www.tmcigroup.com
Vakashela Isixhumanisi:https://www.tmcigroup.com/wp-content/uploads/2017/08/Chemetator-EN.pdf
Ukwakhiwa kwendawo
