Umugqa Wokukhiqiza I-Margarine Yetafula

Umugqa Wokukhiqiza I-Margarine Yetafula

Ividiyo Yokukhiqiza:https://www.youtube.com/watch?v=3cSJknMaYd8

Isethi ephelele yomugqa wokukhiqiza imajarini etafuleni ihilela uchungechunge lwezinqubo zokukhiqiza imajarini, indawo yebhotela eyenziwe ngamafutha emifino, amanzi, ama-emulsifiers, nezinye izithako. Ngezansi uhlaka lomugqa ojwayelekile wokukhiqiza imajarini etafuleni:

Imishini Eyinhloko Yomugqa Wokukhiqiza I-Tafula Margarine

1. Ukulungiselela Izithako

• Ukuxuba Amafutha: Amafutha emifino (isundu, isoya, i-sunflower, njll.) ayahlungwa, afakwe i-bleach, futhi asuswe iphunga (RBD) ngaphambi kokuxuba ukuze kufezwe ukwakheka kwamafutha okufiselekayo.
• Ukulungiswa Kwesigaba Samanzi: Amanzi, usawoti, izithasiselo, kanye namaprotheni obisi (uma kusetshenziswa) kuhlanganiswa ngokwehlukana.
• Ama-Emulsifiers kanye Nezithasiselo: I-Lecithin, i-mono- kanye ne-diglycerides, amavithamini (A, D), izinto ezifaka imibala (i-beta-carotene), kanye nama-flavour kuyangezwa.

2. Ukuhlanganiswa kwe-Emulsification

• Izigaba zamafutha namanzi zihlanganiswa ethangini le-emulsification ngaphansi kokuxubana okuphezulu ukuze kwakhiwe i-emulsion ezinzile.
• Ukulawula izinga lokushisa kubalulekile (ngokuvamile 50–60°C) ukuqinisekisa ukuxubana okufanele ngaphandle kokwenza amafutha abe mhlophe.

3. Ukuhlanza (Ongakukhetha)

• I-emulsion ingashiswa ibe yi-pasteurized (ifudunyezwe kufike ku-70–80°C) ukuze kubulawe amagciwane, ikakhulukazi emikhiqizweni equkethe izingxenye zobisi.

4. Ukupholisa Nokwenza Ikristalu (Inqubo Yokuvotela)

I-margarine iphola ngokushesha futhi ishintshashintsha umbala ku-scraped surface heat exchanger (SSHE), ebizwa nangokuthi i-votator:

• Iyunithi (Ukupholisa): I-emulsion ipholiswa kakhulu ku-5–10°C, okuqalisa ukwakheka kwama-fat crystallization.
• Iyunithi B (Ukuxova): Ingxube eqiniswe kancane isetshenziswa ku-pin stirrer ukuqinisekisa ukuthungwa okubushelelezi kanye nokuqina okufanele.

5. Ukulinganisela Nokuphumula

• I-margarine igcinwa epayipini lokuphumula noma iyunithi yokushisa ukuze kuqiniswe isakhiwo sekristalu (amakristalu e-β' akhethwa ukuze kube bushelelezi).
• Kwi-margarine yebhavu, kugcinwa ukuqina okuthambile, kuyilapho i-margarine enamabhulokhi idinga ukwakheka kwamafutha okunzima.

6. Ukupakisha

I-Tub Margarine: Igcwaliswe ezitsheni zepulasitiki.

I-Block Margarine: Iyakhishwa, inqunywe, bese isongwa ngesikhumba noma nge-foil.

I-Margarine Yezimboni: Ipakishwe ngobuningi (ama-25 kg amabhakede, izigubhu, noma ama-tote).

7. Indawo Yokugcina Nokusabalalisa (igumbi elibandayo)

• Igcinwe emazingeni okushisa alawulwayo (5–15°C) ukuze igcine ukuthungwa kwayo kusesimweni esihle.
• Gwema ukushintshashintsha kwezinga lokushisa ukuze uvimbele ukuhlukana kwezinhlayiya noma uwoyela.

Imishini Eyinhloko Emgqeni Wokukhiqiza I-Margarine Yetafula

1. Ithangi Lokuxuba Amafutha
2. Isixubi se-Emulsification
3. I-Homogenizer Enoboya Obuningi
4. I-Plate Heat Exchanger (Ukwenza I-Pasteurization)
5. Isishintshi Sokushisa Esingaphezulu Esikhuhliwe (iVotator)
6. Isisebenzi sephini (Iyunithi C Yokuxova)
7. Iyunithi Yokulinganisela
8. Imishini Yokugcwalisa Nokupakisha

Izinhlobo zeMargarine Ezikhiqizwa umugqa wokukhiqiza imajarini yetafula

• I-Margarine yetafula (yokusetshenziswa ngqo)
• I-Margarine Yezimboni (yokubhaka, ukubhaka, ukuthosa)
• I-Margarine Enamafutha Aphansi/Engenayo i-Cholesterol (enezingxube zamafutha eziguquliwe)
• I-Margarine Esekelwe Ezitshalweni/Engadli Imifino (akukho izithako zobisi)