I-Vegetable Shortening Production Line
I-Vegetable Shortening Production Line
I-Vegetable Shortening Production Line
Ukunciphisa imifino kungamafutha aqinile enziwe ngamafutha emifino ngokusebenzisa izinqubo ezifana ne-hydrogenation, blending, kanye necrystallization. Isetshenziswa kakhulu ekubhakeni, ekuthoseni nasekucubunguleni ukudla ngenxa yokusimama kwayo okuphezulu nokushelela kwayo. Umugqa wokukhiqiza wokunciphisa imifino ubandakanya izigaba ezimbalwa ezibalulekile zokuqinisekisa ikhwalithi, ukungaguquguquki, nokuphepha kokudla.
1. Izinqubo Zokukhiqiza Eziyinhloko Zokunciphisa Imifino
(1) Ukulungiselela Uwoyela Nokuxuba
- Amafutha Emifino Acwengisisiwe:Amafutha ayisisekelo (ubhontshisi wesoya, isundu, i-cottonseed, noma i-canola) ayacwengwa ukuze asuse ukungcola.
- Ukuhlanganisa:Amafutha ahlukene axutshwa ukuze kuzuzwe ukuthungwa okufunayo, indawo yokuncibilika, nokuzinza.
(2) I-Hydrogenation (Ongakukhetha)
- I-hydrogenation eyingxenye ingase isetshenziswe ukuze kwandiswe ukuzinza kanye nokuqukethwe kwamafutha aqinile (nakuba abakhiqizi abaningi manje basebenzisa izindlela ezingezona eze-hydrogenated ngenxa yokukhathazeka kwamafutha e-trans).
- I-Catalyst ne-Hydrogen Gas:Amafutha aphathwa nge-nickel catalyst kanye negesi ye-hydrogen ngaphansi kwezinga lokushisa elilawulwayo nokucindezela.
(3) I-Emulsification & Additives Mixing
- Ama-Emulsifiers (isb, i-lecithin, i-mono- kanye ne-diglycerides) ayengezwa ukuthuthukisa ukuthungwa.
- Izivimbelakuvunda, ama-antioxidants (isb., TBHQ, BHA), nezinongo zingase zifakwe.
(4) Ukupholisa kanye ne-Crystallization (I-Tempering)
- Ingxube kawoyela ipholiswa ngokushesha ku-aisishintshi sokushisa esikliwe (SSHE)ukwakha amakristalu amafutha azinzile.
- Izitsha zeCrystallization:Umkhiqizo uphethwe ngaphansi kwezimo ezilawulwayo ukuze uthuthukise ukuvumelana okulungile.
(5) Ukupakisha
- Ukufinyeza kugcweleizitsha zepulasitiki, amabhakede, noma iziqukathi eziyinqwaba zezimboni.
- I-nitrogen flushing ingase isetshenziselwe ukwelula impilo yeshalofu.
2. Izinto Ezisetshenziswayo Ezibalulekile Emgqeni Wokukhiqiza Imifino
| Izisetshenziswa | Umsebenzi |
| Amathangi Okugcina Amafutha | Gcina amafutha emifino acwengekile. |
| Isistimu Yokuhlanganisa | Hlanganisa amafutha ahlukene nezilinganiso ozifunayo. |
| I-Hydrogenation Reactor | Iguqula uwoyela owuketshezi ube amafutha angaqinile kancane (uma kudingeka). |
| I-High-Shear Mixer | Ihlanganisa ama-emulsifiers nezithasiselo ngokufanayo. |
| I-Scraped Surface Heat Exchanger (SSHE) | Ukupholisa okusheshayo & crystallization. |
| Amathangi e-Crystallization | Ivumela ukwakheka okufanele kwekristalu yamafutha. |
| I-Pump & Piping System | Idlulisela umkhiqizo phakathi kwezigaba. |
| Umshini Wokupakisha | Igcwalisa futhi ivale iziqukathi (amabhavu, izigubhu, noma izikhwama eziyinqwaba). |
3. Izinhlobo Zokunciphisa Imifino
- Ukunciphisa Inhloso Yonke– Ukubhaka, ukuthosa, kanye nokupheka okuvamile.
- Ukunciphisa Okuzinzile Okuphezulu- Okokuthosa okujulile kanye nemikhiqizo ehlala isikhathi eside.
- Ukunciphisa Okungeyona I-Hydrogenated- Amafutha angenawo amafutha, usebenzisa i-interesterification noma i-fractionation.
- I-Emulsified Shortening- Iqukethe ama-emulsifiers angeziwe wamakhekhe nama-icing.
4. Ukulawulwa Kwekhwalithi Namazinga
- I-Melting Point & Solid Fat Index (SFI)- Iqinisekisa ukuthungwa okufanele.
- I-Peroxide Value (PV)- Ikala amazinga e-oxidation.
- Okuqukethwe Kwamahhala Okunamafutha (FFA).– Ikhombisa izinga likawoyela.
- Ukuphepha kweMicrobiological- Iqinisekisa ukuthotshelwa kwemithetho yokuphepha kokudla (i-FDA, i-EU, njll.).
5. Izicelo
- Imikhiqizo yokubhaka(amakhekhe, amakhekhe, amakhekhe)
- I-Frying Medium(ama-snacks, ukudla okusheshayo)
- I-Confectionery(ushokoledi, ukugcwalisa)
- Ezinye izindlela zobisi(ama-non-dairy creamers)
Isiphetho
Ulayini wokukhiqiza ofinyeza imifino udinga ukulawula okunembile kokuhlanganisa, ukucwebezela, nokupakishwa ukuze kuqinisekiswe umkhiqizo wekhwalithi ephezulu. Imigqa yesimanje igxilei-non-hydrogenated, i-trans-fat-freeizixazululo ngenkathi kugcinwa ukusebenza kwezicelo zokudla ezahlukahlukene.
Ukwakhiwa kwendawo
